Selecting a thermal camera for an industrial environment requires careful consideration, as the right device enhances process efficiency, safety, and accuracy. This article outlines the key factors to consider when selecting a thermal camera for an industrial facility.
How does thermal camera resolution affect the selection?
In most industrial applications, thermal camera resolution is not the most critical factor when selecting a device. More important than high resolution is the camera’s sensitivity to detect temperature changes with sufficient accuracy and its ability to provide reliable data for process monitoring. However, resolution can be significant when measuring very small objects that require precise temperature measurement.
In industrial environments, such as the energy industry, thermal cameras are commonly used to monitor and analyze critical components like pipelines, electric motors, and machinery. In these applications, factors like the camera’s measurement range, sensitivity, and ability to detect critical temperature differences are more decisive than resolution. Therefore, when selecting a thermal camera, it is essential to focus on the device’s overall performance and suitability for the intended application rather than just its resolution.
What features should be considered when selecting a thermal camera?
Thermal camera features can vary significantly between models, and the right selection depends on the specific needs of the industrial facility. Key factors to consider include:
- Measurement range: Measurement range defines the range of temperatures the camera can detect. In industries dealing with extreme temperatures, such as oil, gas, and petrochemical industries, it is crucial that the camera can handle both very high and low temperatures.
- Durability: Choose a camera designed to withstand industrial conditions, including dust, moisture, and potential exposure to chemicals.
- ATEX Certification: If the camera is used in hazardous areas with explosion risks, this certification is mandatory.
- Automatic alerts and analytics: A camera that can notify users of abnormal temperatures in real time enhances facility safety and helps prevent accidents.
- Compatibility: A thermal camera with versatile connectivity options allows data to be transferred to different systems for further processing.
How to integrate a thermal camera into an existing system?
Integrating a thermal camera into an industrial facility’s monitoring system can add value, but it is not always necessary. The key is to ensure that the selected thermal camera functions as required and is, if needed, compatible with the existing system. This may require software updates or additional modules to enable seamless data transfer and analysis.
KLINGER Finland’s experts can assist in designing and implementing the integration according to the facility’s needs. It is also recommended to test the system with integrated cameras before full deployment to address potential issues in advance. A well-implemented thermal camera solution can optimize facility monitoring and improve safety.
How to select a thermal camera based on budget?
Budget is often a determining factor when selecting a thermal camera. It is essential to balance costs with the features the device offers. One way to save costs is to carefully consider which features are necessary and which provide additional value. If the camera is only intended for basic monitoring, investing in a more affordable model with essential functions may be the best option.
On the other hand, if the goal is to improve process efficiency and ensure safety, it may be beneficial to invest in a more advanced model with sophisticated analysis tools and versatile functionalities. When selecting a thermal camera, it is important to consider the total lifecycle costs rather than just the purchase price. Factors such as durability, maintenance needs, and energy efficiency can all affect long-term costs.
KLINGER Finland helps you select the right thermal camera
KLINGER Finland offers customized solutions tailored to the needs of industrial facilities. Our experts will help you select the right device from a range of thermal cameras designed for industrial applications.
Explore our thermal camera solutions and consult our experts – together, we will find the best device for your needs!
